Lead Melting Furnace
Lead Smelting Rotary Furnace Plant with Pollution Control System
Rotary Furnaces are used in secondary smelting units for re -processing Lead from scrap. Rotary furnaces have an inner brick lining
over which scrap is transformed from solid to molten state due to heat
given by oil firing. Oil firing is done with the help of a high
-pressure air blower.
For Lead smelting & refining: Refined material is discharged into
moulds. Rotary furnace is installed on rotary base. It rotates on heavy
wheels mounted on base & for pouring finished material; it is lifted
by hydraulic cylinders through a power pack.
Our
lead smelting rotary furnace is suitable for the recovery of lead out
of lead-acid battery scrap, lead concentrate and lead ore. We
manufacture & install the oil fired rotary furnace in different
capacities with maximum production efficiency and least production cost
such as fuel, labor and power consumption. The production capacity of
our lead smelting plants can in different parameters may be 3 M Ton to
15 M Ton per day i.e. 24 hours. We provide very effective and efficient
pollution control system with the smelting plants, through which a lot
of smoke dust of lead is collected. The collected smoke dust from our
pollution control system is not only useful to prevent the pollution
spreading into in environment but also increase the profit for the extra
increase of recovery of lead out of the lead smoke dust collected by
the system provided. An estimated value of extra increase of profit is
3% to 4%, which is only capitalized from the further recovery of lead
from the smoke dust collected.
Electric Lead Melting Furnace
We are the prominent manufacturer and supplier of Lead melting furnace
which is highly demanded in many production industries. We offer these
lead melting furnace in various capacities which is operated by using
electricity. This Melting furnace is integrated with all kind of
control equipments in order to control the flow of operation. The lead
melting furnace that we offer are Lead melting furnace and electrical
lead melting furnace. These furnace operated in maximum 800C
temperature and it depends upon the type of lead. Our Lead melting
furnace is renowned for high performance, heat resistance and low
maintenance.
Battery Recycling Technology We are committed to the employment of environment friendly technologies in our
solutions for the used Lead-Acid Battery Recycling and Battery
Manufacturing Industries, covering Secondary Lead Smelting, Lead
Refining, Lead Alloying & Lead Oxides Manufacturing and Lead
Pollution Control.
Our Battery Recycling Plant employ pyrometallurgical
processes. Typically, in pyrometallurgical Secondary Lead Smelting,
Lead Bearing Battery Materials are charged into a furnace together
with appropriate fluxes & reductants, drosses, returning slags and
process dusts for smelting. Reduction of Lead bearing material to
crude Soft/Antimonial Lead takes place along with the formation of
Lead bearing slag. The slag may be collected and smelted in a
separate slag campaign in the same or another furnace. Mostly Blast Tilting
Rotary Furnaces are used, either singly or in different
combinations, for single/multi stage smelting. The process employed,
furnace combination, fluxes, reductants etc. are finalized taking
into account the required plant capacity, required product mix,
pollution control plant and environmental concerns, the desired
level of flexibility in plant operation and the composition of
available battery scrap.
Pyrometallurgical
processes have been the most widely used for Lead recycling. In a
comparison with some other technologically more complex processes,
the pyrometallurgical process scores high on parameters like low
capital & lifecycle costs and requirement of highly skilled
manpower, economic viability of a range of capacities and relatively
low core electrical power requirements, among many others. The use
of modern pollution control technologies and design ensures
environmental compliance. Smaller scale Battery Recycling Plant are
a more economically and environmentally viable alternative to
large-scale units for many reasons, particularly for developing and
small market areas/countries.
Our well-designed tilting
Rotary
Furnaces, integrated with modern accessories and pollution control
equipment form the core of our Battery Recycling Plant, which have
proven to be technically and economically viable for a range of
capacities, while showing good compliance with environmental
standards.
Rotary
Furnaces
Rotary Furnaces have a variety of fitment options,
optional tilting mechanisms, a simple, reliable and robust design and
display good operating/efficiency characteristics.
Reverberatory Furnaces
Reverberatory Furnaces are those furnaces which is designed and
operated in the production of a nearly pure and soft Lead. During
charging and tapping Reverberatory Furnace emit high level of Lead Fume.
In Reverberatory Furnace Tapping process the molten Lead
and slag is poured from the furnace into Ladles or Molds. Like Blast
Furnace, to keep the metal molten, some smelters tap metal directly into
a holding kettle. Then comes the task of solidification of molten lead.
The smelter casts the molten lead into blocks so that it can be used
for the further treatments or operations in various purposes.
........................................................................................................................................................
